Industrial Intelligence

AI assistant, built into the OEE software

Talk toyour factory.

Ask a question in plain words. The assistant reads your OEE, your downtime and its cost live, then answers you.

Ask why.

The assistant goes back through the timeline, cross-checks stops and their reasons, then names the cause.

See where the money goes.

Every minute of downtime has a cost. The assistant adds up those costs by cause and brings out the ones that weigh the most.

Find the gap.

The assistant compares your shifts, lines and machines, then breaks down OEE to show where the difference comes from.

Let nothing slip.

The assistant spots unjustified stops and recurring losses, before your production meeting.

AI AssistantYour plant, 24 machines
Live

Hello. What would you like to know about your production today?

Why did line 2 slow down last night?

Timeline, stops and OEE analyzed

Last night, line 2’s OEE fell to 61%, against a 78% average. Three conveyor jams, between 7:40 and 9:15 PM, caused 47 min of downtime.

Line 2, evening shift

Monday, November 2

61%

Shift OEE

Conveyor jam3 stops, 47 min
3 PM5 PM7 PM9 PM11 PM
RunningSlowStopped

How much did downtime cost us in October?

October downtime costs analyzed

In October, downtime cost you $48,320. Three causes make up 71% of that cost, starting with changeovers.

$48,320

October downtime cost, by cause

Changeover$15,460
Mechanical failure$11,110
Material shortage$7,730
Conveyor jam$5,800
Other causes$8,220

These 3 causes account for 71% of the cost

Which shift had the best OEE last week?

OEE of the three shifts broken down

The day shift leads with 82%. The gap with nights (69%) comes mainly from performance, 11 points lower, because of micro-stops on press 4.

OEE by shift

Week of October 26

OEEAvail.Perf.QualityDay82%91%92%98%Evening74%88%87%97%Night69%89%81%96%

Night performance: 11 points below the day shift

Which stops haven’t been justified yet?

Stops and reasons checked

7 stops, totaling 2 h 14 min, still have no reason. The longest, 38 min, happened yesterday at 2:02 PM on press 7.

Unjustified stops

Since Monday, all lines

2 h 14

7 stops

  • Press 7Mon 2:02 PM38 min
  • Line 2Mon 9:47 PM26 min
  • PackerTue 3:15 AM21 min
  • Press 4Mon 9:31 AM19 min
  • And 3 more stops, 30 min in total

Live on the 24 machines in your plant

Plugged live into your machines.

The assistant queries the same data as your OEE dashboards, at the very moment you ask.

Availability87.2%
Performance91.4%
Quality98.6%
Stops12 today
Downtime cost$4,280
Timeline1,240 events

Just ask.

Choose your role and ask your question.

Demo: the plants, machines and figures shown are fictitious.